NEWTIDE Strategically Implements Keyence LM-1100 High-Precision Image Measurement System, Setting New Standards for Inspection

Deepening Our Commitment to Quality Assurance in Precision Manufacturing

In the precision manufacturing and processing industry, Quality Control (QC) is not only the final defense for ensuring product compliance but also the cornerstone of NEWTIDE’s commitment to our clients. To further optimize product yield and enhance inspection efficiency, NEWTIDE officially announced the implementation of the industry-leading Keyence LM-1100 High-Precision Image Dimension Measurement System in June 2022. This strategic equipment upgrade marks the official entry of our quality management system into a new era of automated inspection with “Sub-micron” precision.

Strategic Implementation: Analyzing the Core Technical Advantages of Keyence LM-1100

By introducing this advanced measurement system, NEWTIDE aims to resolve the human error and efficiency bottlenecks associated with traditional manual measurement or legacy projection equipment. According to the manufacturer’s technical specifications, the LM-1100 empowers us with the following breakthrough inspection capabilities:

1. Achieving Sub-micron Extreme Precision (±0.1 µm)

The LM-1100 is equipped with a 20-megapixel ultra-high-definition monochrome CMOS sensor and high-resolution double telecentric lenses. This advanced optical technology, combined with a multi-lighting system that automatically switches to the optimal light source based on part characteristics, effectively eliminates optical distortion at image edges. This ensures precise capture and measurement even for extremely minute part features.

• Measurement Performance: Operating in high-precision mode, the system achieves a repeatability of ±0.1 µm, ensuring that all measurement data possesses a high degree of reliability and reproducibility.

2. Eliminating Human Variation and Standardizing Inspection

Traditional measurement operations often result in data fluctuations due to differences in operators’ focus habits or point selection. The LM-1100 features built-in Auto-Focus and Auto-Edge Detection algorithms, effectively standardizing the measurement process.

• Application Scenario: Regardless of the operator’s experience level, the system utilizes “Sub-pixel processing” technology to subdivide a single pixel into units smaller than 0.01 for calculation. This ensures consistency in measurement results and completely eliminates the risk of human judgment error.

3. High-Efficiency “One-Push Measurement” to Optimize Delivery Schedules

For mass production inspection requirements, efficiency is a core competency. The LM-1100 features powerful Image Navigation and Simultaneous Multi-Part Measurement functions.

• Efficiency Enhancement: The system requires no complex fixtures. Parts can be placed anywhere on the stage, and with a single button press, the system automatically identifies the position and orientation of the parts, simultaneously measuring up to 1,000 dimensions or targets. Compared to traditional methods, this function reduces measurement steps by 1/3, significantly shortening man-hours for First Article Inspection (FAI) and in-process inspections, thereby accelerating product delivery speeds.

Concrete Benefits Enhancing Customer Value

The introduction of the Keyence LM-1100 signifies more than just a hardware update; it represents a comprehensive upgrade in NEWTIDE’s service quality:

• Rigorous Quality Assurance System: The capability to inspect complex geometric tolerances (such as circularity and concentricity) ensures that delivered products fully comply with strict engineering specifications.
• Complete Data Traceability: The equipment’s calibration system is linked to national standards (JCSS certification), ensuring the authority of measurement benchmarks. The system also automatically generates digital inspection reports, providing quality data support with high traceability for products.
• Agile Market Response: By significantly reducing inspection man-hours, we strengthen our response speed to urgent orders and sample production requests.

Conclusion

NEWTIDE firmly believes that continuous investment in advanced technology is key to creating customer value. The implementation of the Keyence LM-1100 has strengthened our hardware capabilities in the field of precision measurement. Looking ahead, we will continue to uphold our corporate spirit of “Striving for Perfection,” dedicated to providing the highest quality products and services.

If you have any requirements regarding precision processing or inspection specifications, please feel free to contact us at any time.

NEWTIDE — Precision in Every Detail.